Bio-carbon

Carbon Pollution Reduction Scheme

Carbon Pollution Reduction Scheme
Jerome Mathews, Australian Biochars www.Biochars.com September 28, 2008
Submission by Australian Biochars Pty Ltd

At the Government seminar to introduce the Government’s Green Paper on the Carbon Pollution Reduction Scheme (CPRS) held in Brisbane on the 18th July, 2008 Australian Biochars was invited to present a submission as to whether, in its opinion, it would be a viable option to include the use of biochar in some way in the CPRS.

For the reasons set out below, it is submitted that such a use would be both viable and effective because:
• Biochar sequesters and stores greenhouse gasses for far longer than forests are able so to do;
• Biochar does not require tending, watering or fertilising, unlike forests;
• Biochar is not subject to the vagaries of disease, fire or weather, unlike forests;
• Biochar increases crop yields;
• Biochar use makes for easy accounting;
• Biochar use is open to participation from multinational corporationsdown to individual users;
• Biochar has high water retention properties and is beneficial in drought conditions.

The CPRS Green Paper makes reference to the inclusion of forestry in, inter alia, thefollowing terms:‐
“Reforestation (as defined under the first commitment period of the Kyoto protocol)could be covered by the scheme. Forest landholders would receive permits for netsequestration that is counted towards Australia’s international commitments andwould be required to surrender permits for net emissions from the forest, shouldemissions exceed sequestration.

“Reforestation would differ from other covered activities because it provides a netcarbon sink and carbon dioxide emissions (from harvesting or fire) typically matchprior carbon sequestration in the forest. Therefore, whereas other covered entitieswould be required to surrender permits for their emissions, forest landholderswould receive permits for their net sequestration. Coverage of reforestation wouldthus provide a mechanism for crediting increments in forest carbon.

“The Garnaut Review suggests that reforestation be eligible to generate offsetcredits. This would achieve a very similar outcome to scheme coverage – that is,crediting increases in forest carbon – but would involve additional compliance costsfor both industry and government. These would arise because of the need todemonstrate that forest carbon meets international offset standards, namely that itwill be permanently maintained and is additional to business‐as‐usual.”

The Green Paper states that the implications of covering reforestation “would createincentives to establish new forests. A shift towards less emissions‐intensiveactivities, including farm forestry, is an intended consequence of the scheme, as itwould reflect an efficient allocation of resources taking into account the carbonprice.”

We submit that no lesser implications apply in the application of biochars to use inagriculture by farming families and in other industries where they have hitherto notbeen used thereby either creating carbon sinks or reducing reliance on greenhousegas emitting activities or both. This is to be distinguished from situations where lowor no till farming techniques allow carbon already sequestrated in the soil to remainthere. We do not suggest that the inclusion of the use of biochar as a means ofcarbon sequestration worthy of attracting offsets should in any way accelerate theGovernment’s intended inclusion of agriculture itself in the CPRS.

Incorporating biochar into the CPRS would have an additional benefit in that itwould provide an incentive for the conversion of trees already felled (and currentlytreated, pursuant to the Kyoto rules, as if all the carbon contained therein has beenreleased into the atmosphere – which is not the case) into biochar by way ofpyrolysis. There are many millions of tonnes of felled trees on stations throughoutrural Australia.

Direct government payments or the award of offsets to farming families for biocharapplications is easily justifiable, as the farmers would be providing criticalenvironmental and ecosystem services to the rest of the population. In addition tosequestering carbon by adding biochar to their soils, farmers would be benefittingall by virtue of increased crop yields resulting from the use of biochar. This would enable farming families thus far excluded from the scheme to be at the forefront ofthe fight against climate change.

Other potential users of biochar such as mining companies (in the repatriating ofmines); engineering companies (incorporation into land reinstatement in pipeline,rail, road projects and the like); fertiliser companies (in replacing traditionalfertilisers in their products with biochar or by adding biochar to composts andpotting mixes) and government departments, both state and federal, (specifying andrequiring its use in a multitude of community golf courses, ovals etc. andinfrastructural projects) would not only participate in the generation of numerousand innovative carbon sinks but should also be entitled to benefit by way of offsetsfrom such innovations.

Mining and engineering companies may also wish to purchase the biochar purely forthe offsets they attract and donate the biochar to farmers.

The Premier (Anna Bligh) and Deputy Premier (Paul Lucas) of Queensland havedirected that the Queensland Departments of Main Roads and Public Works activelyconsider the incorporation of biochar into their projects. It remains to be seen ifthis comes to fruition.

The New South Wales Minister for Primary Industries has, recently, recognised thepotential for the use of biochar to revolutionise climate mitigation and adaptation inAustralian agriculture. He stated that biochar is a product being hailed as a possiblesaviour for Australia’s carbon‐depleted soils, that also has multiple greenhouse gasbenefits. "Biochar holds particular potential for long-term carbon sequestration,improving soil health and water holding capacity, and further reducing emissionsof greenhouse gases associated with fertiliser application” he said.

That industry is prepared to embrace the potential use of carbon sinks is clearlydemonstrated by the recent purchase of large tracts of land by major companies forthe planting of forestry to act as carbon sinks; this is highly laudable but, in our submission, not as effective as the use of biochar for the same purpose.

Although it is not mentioned in The Green Paper, The Garnaut Review did refer tothe use of biochar stating, “As reliable measurement rules of thumb are developed,carbon stored in wood products and biochar should also be reflected in carbon accounting and under the scheme”.

Establishing carbon sinks through the addition of biochar to both the soil and otherprojects as outlined above has a number of advantages over the use of forestry assinks.

Firstly, whereas forests are subject to growth uncertainty under increasinglyunusual climatic conditions and damage and destruction through disease (e.g. DutchElm) weather and fire, thereby releasing stored gasses back into the atmospherebiochar is not; it lies below the soil and even if runoff by flood into rivers or theocean the carbon within it still remains sequestered.

Secondly, whereas forests are only as good as the people who look after them, a sinkof biochar needs no‐one to tend it or nurture it; requires no fertiliser or water tosustain it; is not susceptible to changes of mind or policy (cannot be felled to makepaper or used for other industrial purposes) and is capable of storing greenhousegasses for perhaps thousands of years.

Thirdly, carbon storage in soils by way of biochar far exceeds the potential carbonsequestration in plant biomass even if bare soil were, theoretically, restocked toprimary forest (Sombroek et al., 2003).

Fourthly, biochar has the potential to sequestrate carbon for far longer than forestryalone with some academics suggesting that biochar has a half‐life in soil of in excessof 1000 years (Glaser et al., 2002).

Fifthly, bio‐char can act as a soil conditioner enhancing plant growth (obviouslyincluding the forests which may be planted therein) by supplying and, moreimportantly, retaining nutrients and by providing other services such as improvingsoil physical and biological properties (Glaser et al., 2002; Lehmann et al., 2003a;Lehmann and Rondon, 2005). Biochars generally hold a number of times their ownweight in water and therefore may be of assistance in fighting drought.

What is biochar?

The Garnaut Review defines biochar as a charcoal product made through theanaerobic combustion of biomass (for example farm or wood waste) at hightemperatures.

Biochar is non‐graphitic carbon with an aromatic structure, which is a pyrolytictransition from a carbohydrate biomass to the graphitic carbon structure throughthe amorphous structure of carbon (Kishimoto 1998).

The term 'biochar' refers to black carbon formed by the pyrolysis of biomass i.e. byheating biomass in an oxygen‐free or low oxygen environment such that it does not(or only partially) combusts. Traditional charcoal is one example of biocharproduced from wood. The term 'biochar' is much broader than this however,encompassing black carbon produced from any biomass feedstock (Dominic Woolf Jan 2008).

How is biochar made?

Biochar is produced by a process of slow burning of biomass in the absence ofoxygen (slow pyrolysis). There is an alternative of ‘fast pyrolysis’ where the biomassis exposed to a high temperature (in excess of 500°C) for a few seconds, but this haslargely been focused on the production of gases or liquids as fuels, rather than on biochar.

Upon charring approximately 50% of the carbon contained in the biomass is immediately released, leaving a stable bio‐char residue. Non bio‐char materialdecomposing in soil will initially release carbon more slowly over time. However,release of carbon continues until almost all carbon is lost and can be estimated to beless than 10–20% carbon remaining in agricultural soil after 5–10 years (dependingon carbon quality and environment). Thus ultimately the bio‐char application leads to considerably greater amounts of carbon remaining in soil than application of uncharred organic matter ‐ Lehmann, Gaunt & Rondon.

Whether created by slow or fast pyrolysis, it is the addition of biochar to soil thatprovides the means of permanently sequestering the carbon. This process has anarray of beneficial effects namely that biochar increases the fertility of the soil, not in the form of organic carbon, but in the way that a coral reef increases the nutrients available to biota in the sea. Microorganisms that fix nitrogen, for example, are encouraged by the addition of biochar, and it has quite a spectacular impact onreducing the release of other greenhouse gases such as nitrous oxide. Thus, soilsthat are being impoverished by conventional fertilizer‐driven agriculture have thechance to be regenerated through production of biofuels combined with biocharamendment to the soils. In terms of atmospheric carbon sequestration, Lehmannand others believe that gigatonnes of carbon can be removed ‐ up to 4Gt per year, oras much as the carbon flux currently created through burning of all fossil fuels.There is already a legislative initiative in the US Congress to channel federal supporttowards biochar initiatives (Mathews 2007).

In a bioenergy system, the initial loss of carbon during charring can be used forenergy production and can offset fossil fuel use. In addition to the much greaterlongevity, a key advantage of bio‐char with respect to soil ecosystem functions isthat it is more efficient in improving soil fertility and nutrient retention than uncharred organic matter (Sombroek et al. 1993; Lehmann and Rondon 2005).

Not all agricultural waste materials are suitable to produce bio‐char, including manyfield or vegetable crop residues with the notable exception of rice husks, which hashigh concentrations of silica entrapping carbon during combustion (Raveendran etal. 1995). Rice husks are typically regarded as a waste product, but can be used tosequester carbon by producing biochar. Other crop residues such as nut shells (e.g.,groundnut, hazelnut, macadamia nut, walnut, chestnut, coconut) but also bagasse from sugar cane processing, olive or tobacco waste are suitable and are in somelocations available in large quantities. Forestry waste and sawmill residues areeffective feedstocks in the manufacture of biochar.
Best Energies has a pyrolysis facility capable of using a wide range of materialsincluding very high moisture feedstocks such as animal manures, abattoir residues,poultry litter and food processing waste in the production of biochar.

For how long will the carbon remain sequestered in biochar?

If biochar is to be useful for the purposes of sequestering carbon, it is necessary that it must be long‐lived and resistant to chemical processes such as oxidation to carbon dioxide or reduction to methane.

There is no doubt that in certain environments, charcoal is indeed recalcitrant. In astudy of marine sediments in the North Pacific Basin, Herring (1985) found that“charcoal in the marine sediment is stable for several tens of millions of years” andthat “charcoal forms a large percentage of the carbon content in the sediments”.Large accumulations of charred material with residence times in excess of 1000years have also been found in soil profiles (Forbes et al 2006, Glaser et al 2001,Saldarriaga, et al 1986). Glaser et al (2003) attribute the presence of large stocks ofpyrogenic black carbon in Amazonian dark earths, several hundred years after thecessation of activities that added it to the soil, to its chemical recalcitrance. Also, ages of black carbon of 1000 to 1500 years from Amazonian Dark Earths suggestthat it is highly stable (Glaser, 1999).

Deposits of charcoal up to 9500 years old have been found in wet tropical forestsoils in Guyana (Hammond et al, 2007), up to 6000 years old in Amazonia (Soubies1979), and up to 23,000 years old in Costa Rica (Titiz & Sanford, 2007).
The conclusion that biochar is long‐lived is supported by Bird and Gröcke (1997)who found that a component of charred material is highly oxidation resistant underlaboratory treatment both with acid dichromate and basic peroxide. The fraction ofbiochar that will exhibit such oxidation resistance will of course depend upon boththe feedstock and pyrolysis conditions (Dominic Woolf Jan 2008).

Even if, as some authors suggest, biochar (or specific biochars) is more susceptibleto decomposition than suggested above and has only a half‐life of several hundredyears we submit that this should not make it any the less deserving of inclusion inthe CPRS. Forestry sinks may, in theory, last for much less than a century,dependent upon climatic conditions, disease or fire.

Obviously it would be preferable if biochar were to last relatively unaltered in soils,the sea and river beds and other, as yet unspecified, sinks for many millenniahowever, even sequestration for a few hundred years may serve the purpose in“providing a useful tool to manage the global climate while human society make thetransition away from fossil fuel dependence provided that we replenish soil carbonstocks faster than they decompose” (Dominic Woolf Jan 2008).

Inclusion of biochar in the CPRS

Australian Biochars is not in a position to advise exactly how biochar would beincorporated into the scheme. Opportunities do exist, however, for the participationof carbon sequestration by the use of biochar, not only by the bodies set out above,namely mining corporations, engineering companies, farming families and State andFederal Government, but also but also by individuals wishing to participate in thefight against climate change. At the lowest level, biochar may be incorporated intothe home garden in the same way as are composts and potting mixes, with fertilisercompanies being eligible for the offset credits earned according to the quantity ofbiochars they use in their products annually. This would make both for ease ofaccounting and ease of participation by almost anyone wishing to become involved.Although the low quantities of biochar used in home garden products renders itimpractical to offer offsets to individuals for their use, such usage shouldnonetheless be encouraged and participants receive financial incentives by way ofelimination of taxation on all carbon sequestration products, not restricted tobiochar, used in activities mentioned above.

Again, we submit that the same incentives should apply to commercial fertiliserswith the manufacturing companies receiving the offsets and the commercial users(farms) benefitting from taxation reductions.
In the case of mining companies and engineering companies offsets would beearned on the amount of biochar used in their respective projects (sinks).Government project requirements could require a specified percentage of biocharbe used in appropriate projects with an entitlement to offsets based on the quantityof biochar used.

AUSTRALIAN BIOCHARS PTY. LTD.

Reference material.

Australian Biochars acknowledges referring to the following sources in thecompilation of this submission. We apologise in the event that we may have inadvertently omitted to acknowledge any particular work or author.

K.Y. Chan, L. Van Zwieten, I. Meszaros, A. Downie, and S. Joseph. 2007. Agronomicvalues of greenwaste biochar as a soil amendment.

Forbes, M.S., R.J. Raison, and J.O. Skjemstad. 2006. Formation, transformation andtransport of black carbon (charcoal) in terrestrial and aquatic ecosystems.Garnaut. Climate change review, Draft Report.
Glaser, B., Lehmann, J., Zech, W. (2002), “Ameliorating physical and chemicalproperties of highly weathered soils in the tropics with charcoal ‐ a review”.Hammond, D., Steege, H. and Van der Borg, K. (2007), “Upland Soil Charcoal in theWet Tropical Forests of Central Guyana.

Lehmann, J., Gaunt, J. and Rondon, M. (2006); “Bio‐char sequestration in terrestrialecosystems – a review”, Mitigation and Adaptation Strategies for Global Change, 11,403–427

Lehmann, J. (2007), “Bio‐energy in the Black” accepted for publication in Frontiers inEcology and the Environment.

Lehmann, J. (2007), “A handful of carbon” Nature 447, no. 7141 (May 10): 143‐144.Mathews J Carbon‐negative biofuels 2007.

Saldarriaga, Juan G., and Darrell C. West. 1986. Holocene fires in the northern Amazon basin.

Sombroek, W., De Lourdes Ruivo, M., Fearnside, P., Glaser, B., Lehmann, J. (2003),“Amazonian Dark Earths As Carbon Stores And Sinks”, Chapter 7 in Lehmann, J. et al.(eds), Amazonian Dark Earths: Origin, Properties, Management, 141‐158, Kluwer,Netherlands.

Soubies, F. (1979) “Existence of a dry period in the Brazilian Amazonia datedthrough soil carbon.

Titiz, B. and Sanford, R. (2007), "Soil Charcoal in Old‐Growth Rain Forests from SeaLevel to the Continental Divide.

Woolf, D. (2008), Biochar as a soil amendment: A review of the environmental implications.

Nutrient Recovery from Integrated Cellulosic Biorefineries

Nutrient Recovery from Integrated Cellulosic Biorefineries (link)
Robert Brown, Iowa State University, Bioeconomy Institute 2008

"That Iowa has some of the richest soil in the world is no secret, and a group of researchers at Iowa State University would like to ensure that Iowa’s soil retains its high quality. These researchers are investigating alternative cropping systems and practices such as applying biochar (also called agrichar) to the soil to protect it from the loss of organic matter and fertility that could accompany the proliferation of biorefineries across Iowa’s landscape. The Iowa State research team is looking at the impact of the removal of large amounts of crop residue from agricultural fields. Their goal is to ensure that farmers will be able to generate the large amounts of biomass feedstocks that cellulosic biorefineries will need to meet the
demands of a developing bioeconomy, while also being able to return carbon
and important nutrients such as phosphorus, potassium and nitrogen back to the soil."

See Links

Peter Cundall: Slow Burning Solution

Peter Cundall: Slow Burning Solution
In Organic Gardener (Australia), September/October 2008, Courtesy Ron Larson and Albert Bates
Using BiocharUsing Biochar

Excerpt:
"How can we use biochar?

That’s where we come in. I’m just one of many gardeners throughout the world beginning to experiment and study the way charcoal, mixed with added minerals – such as forms of decomposed organic matter and other natural nutrients – can be used in suburban food gardens.

Already I have managed to achieve surprising results. For a start, it has become clear that less water and fewer fertilisers are needed in soils enriched with biochar. Acidic soils benefit by being sweetened, earthworm populations increase and bacterialand other forms of life in the soil become more complex and balanced. There is some evidence that methane gas emissions from the soil are also reduced, as well as those of nitrous oxide, a deadly greenhouse gas that is 310 times more destructive to the atmosphere than carbon dioxide.

In our Tasmanian garden, this soil treatment has already produced better, healthier growth and plants that appear to be resistant to diseases and suffer fewer pest attacks.

First, an obvious question: where can gardeners get biochar? How can home gardeners make it, without causing atmospheric pollution? Already a few (though not many) garden centres are selling pulverised charcoal – mainly for orchid growers. It can be expensive, but I believe that in the near future an increased demand for biochar will make it an easily available, cheap soil additive.

How Can we Produce It?

Charcoal can be made from any form of so-called waste organic matter. Our rubbish tips are full of the stuff. Major sources include countless millions of tonnes of factory and farm waste such as animal droppings, sugarcane trash and straw. Forestry and sawmill operations produce great piles of organic debris, much of which is
burnt on site, causing serious pollution and health problems. Deliberately-lit forest burns are a still a major source of greenhouse gas emissions.

Modern techniques of creating hugeamounts of biochar by heating organic matter in an almost oxygen-free environment (without pollution) have now been developed and are already in use in many countries. Combustible gases produced during these processes
are carefully drawn off and stored or put to use. Clearly, environmentally-sensible
methods of manufacturing biochar are both possible and beneficial.

Living in a cool climate has helped me make my own charcoal. We use a slow-combustion wood-fired heater and cooker. This flat-top stove is big, black, ugly and built like a Centurion tank. When I bought it 25 years ago, it had a label attached which claimed that it was ‘Guaranteed for Life’.

We can insert two giant logs in it and, by virtually cutting off the air supply, cause the wood to burn slowly while still throwing out heat for the best part of a day. A double-burner ensures no combustible gases escape,and there is hardly any smoke.

It enables us to heat our home and, at the same time, slow-cook casseroles, soups and other food. After about 12 hours, even very large logs have gradually been turned into huge chunks of brittle charcoal that can be easily and safely raked out.

Making biochar mix

After being cooled by being dumped on clumps of perennial weeds and then wetted, the charcoal lumps are ready for crushing. I add wet coco-peat to keep the moisture in and help absorb dust particles. Some gardeners recommend crushing charcoal chunks by placing them in a strong bucket and bashing them. Unfortunately, most buckets
aren’t made to take this type of battering and will quickly fall apart.

An easier, more reliable, method is to use two hefty firewood logs, one of them with a fairly flat surface. Here’s how to do it:
• Spread a plastic sheet over an area of level ground with the flat piece of wood laid on top, near the centre.
• Thickly spread the charcoal pieces over the flat top of the wood and give them
a good thumping using the butt of the second log. It takes only minutes to make half-a-bucket of crushed charcoal.
• Into this, mix one-part each of coarse sand and garden (or potting) soil to double the bulk. Where leafy or other nitrogen-hungry vegetables are to be grown, I also add 2 litres of water into which one tablespoonful of fish emulsion and another of seaweed concentrate is dissolved.
• When this is poured into the charcoal mix, a stiff black slurry, thickly dotted
with fragments of charcoal is created. It can be stored or used straight away.

Other uses

Biochar can also be used as a surface mulch, where the black colour helps the soil to warm more rapidly in early spring. It can also be applied as a side dressing alongside growing plants. I prefer to bury it prior to sowing seed or planting seedlings. If used to grow potatoes, place the seed tubers along the base of a 20cm-deep trench and cover with a thin layer of soil. Then spread a 5cm-deep and wide layer of biochar over the top and backfill with soil.

Does it work?

The most dramatic results I’ve had so far are with sweet corn. I created two
15cm-deep grooves in the soil, then half-filled them with biochar mix and covered this with soil. I sowed the sweet corn seeds just beneath the surface, but in contact with the layer of biochar. I also sowed two other rows of sweet corn seed, this time without biochar, using only pulverised sheep and poultry manure mixed with blood and bone.

Two weeks later the differences were already obvious. The biochar seedlings were up and moving fast, while the rows of untreated seeds showed erratic germination. As the plants grew, I watered all of them and later mulched them in the same way. However, the biochar corn grew with extraordinary strength and final yields were at least
twice that of the untreated rows. Some biochar-treated plants actually bore up
to six large cobs each, because even the side-shoots (normally non-productive)
both carried two cobs each.

A similar biochar experiment with tomato seedlings showed little difference in yield, although treated plants had a slightly healthier leaf colour and showed no signs of disease."

See article attached.

Organic Gardener, New South Wales. http://www.abc.net.au/gardening/features/organic_gardener.htm

For more information about Peter Cundall see:
Peter Cundall (Wikipaedia)
Peter Cundall on Gardening Australia ABC Website

Torrefaction: Picture - Machine #2 - 8/14/08

Torrefaction: Picture - Machine #2 - 8/14/08
Joseph J. James, Agri-Tech Producers, LLC, August 15, 2008
Agri-tech Machine #2Agri-tech Machine #2

Colleagues:

As most of you know, we are commercializing a unique form of torrefaction technology, developed by NC State University (NCSU). This process will densify, add value to, improve the characteristics of woody biomass, making it a much better feedstock for which to co-fire with coal, make superior pellets and briquettes and to use in gasifier operations. It also allows treated biomass to be shipped more economically and for greater distances.

Here's a picture of the 2nd-generation torrefaction machine. It is now operational and we are scheduling visits for a very limited number of additional individuals, on Friday, August 29th. Let me know if you wish to visit. Our horizon for having commercial units available is now sooner, rather than later, thanks to the hard work of our NCSU team and our strategic partners.

Regards,

JJJ

Joseph J. James
President
Agri-Tech Producers, LLC
116 Wildewood Club Court
Columbia, South Carolina 29223
Phone: (803) 462-0153
Cell: (803) 413-6801
Fax: (803) 462-9676
E-Mail:josephjjames@bellsouth.net

Sustainable Technology:Biochar

Sustainable Technology: Biochar
Julie Major, Workshop presented to Sustainable Harvest International,Honduras, January 2008

Reported in La Cosecha (The Harvest), Sustainable Harvest International newsletter, Spring 2008, p. 4.

Black is the New Green: SHI Field Staff Learn the Benefits of Biochar for Agriculture

During the annual Board and staff meeting held in January in Honduras, field staff from Honduras, Nicaragua, Belize and Panama attended a workshop presented by Julie Major of Cornell University on managing soils with biochar. Biochar can be made simply and cheaply from any organic material, just by piling it, covering it up with soil to exclude air and setting it on fire. During the workshop biochar was made from rice hulls and pieces of pine wood for demonstration, but any crop residue or plant waste can be used to make biochar, such as coffee pulp, sawdust, sugarcane bagasse, etc.

Sustainable Harvest International
http://www.sustainableharvest.org/

Julie Major, Cornell University
http://www.people.cornell.edu/pages/jm322/

Chaotech Pty Ltd

Chaotech Pty Ltd.
Rex Manderson [rexm@chaotech.com.au], Australia, July 2008

BiogasWorks PilotBiogasWorks Pilot

This site www.biogasworks.com is the portal for the carbon cycle activities of Chaotech Pty Ltd.

Our slow carbonization pilot plant is now rated 40 to 60kg charcoal per hour for lightweight feed such as sawdust. The specification particle size limit is 8mm largest dimension. Process simulations have produced a yield of ~40% char on a dry mass basis with ~80% total carbon content in the char.

See: Biogas works

Australian Biochars

Australian Biochars
Jerome Matthews, June 21, 2008
Australian BiocharsAustralian Biochars

Hi There,

We are commercial suppliers of biochars and just thought that you may be interested as we don't think that anyone else is yet producing to our levels. We're happy to receive queries.

You may find us at http://www.biochars.com

Best regards.

Jerome Matthews

Gardening with Biochar FAQ (Wiki)

Gardening with Biochar FAQ (Wiki)
Philip Small, May 21, 2008

Welcome to a Gardening with Biochar FAQ!
... a work in progress...

When gardeners add biochar to garden soil, we are, in effect attempting to follow in the footsteps of the originators of Terra Preta. Because we don't know exactly how that process worked, nor how we can best adapt it outside its area of origin, we are left to discover much of this by experimenting with our own gardens and comparing observations within our own communities.

See:

Gardening with Biochar FAQ (Wiki)

Spreadsheet for Calculating Basic "New Terra Preta" Economics

Spreadsheet for Calculating Basic "New Terra Preta" Economics
Kevin Chisholm, May 13, 2008

This Spreadsheet should be helpful in getting a perspective on charcoal additions, to make a "New Terra Preta Soil.

Knowing soil density, the density of "loose charcoal" as it will be applied to the soil, the density of crushed charcoal, the depth to which the charcoal will be tilled in, and a proposed weight addition per square meter, we can then calculate the average depth of charcoal on the surface of the ground after spreading, and the weight percentage of charcoal that will exist, after the charcoal is tilled in to the desired depth.

1: If we know the cost of Charcoal: We can then calculate the cost per square meter for the charcoal, and the increased value of yield and other benefits that would be required for the charcoal addition to have the desired "Simple Payout Period."

2: If we know the value of the increase in yield and other benefits: We can then calculate the maximum permissible cost of the charcoal and its application cost per square meter, and the maximum we can afford to pay to attain our desired "Simple Payout Period."

This approach assumes that the charcoal addition simply allows the soil system to attain a higher potential, EITHER giving a Higher yield with the same level of nutrient additions and attention, OR the SAME yield, with a lower level level of nutrient additions and attention. Only the difference in the value of yield and attention is credited toward paying for the charcoal additions.

Note also that the charcoal additions are felt to provide nutrient retention, soil microbe habitat, and moisture retention advantages to the soil. If the soil was deficient in one or more of these requirements, then charcoal additions could be expected to be beneficial. On the other hand, if the soil was NOT deficient in these properties, then one would NOT expect a financial benefit to justify the cost of the charcoal additions.

Kevin Chisholm

More Trials

More Trials
Max Henderson,May 12, 2008

If you can bear with me here is some info from last weekend’s
trials. Various conclusions are probably of little scientific merit and may well be blindingly obvious but I’ll include for those who maybe don’t have one of these exciting toys.

 

  1. The original second–hand house brick kiln had 15cm/6” (when will the US
    join the rest of the world?) gaps between the drum and the bricks on both
    sides, and a relatively shallow space under the drum for the initial fire.
    The idea was that it would be easier to add fuelwood on the sides, but in
    fact this reduced the effectiveness of the insulation.
  2. I re-laid the bricks to give a greater fire space under the drum for the
    initial fire, and moved the side walls inwards so that the only gap was
    between the ridges of the drum and the bricks. The basic concept was to
    apply the heat from underneath, and to insulate as best possible (under
    the primitive circumstances) against any unnecessary heat losses
  3. The drum was loaded with around 100kg of old dry dense hardwood, plus 2 x 75mm
    thick telephone books and some tyre scraps I had collected from beside the
    highway.
  4. Scrap dry wood was loaded under the drum and fired at 17:00. Once that achieved
    a significant burn I added bricks to the open front to further improve
    insulation
  5. I’ve learnt that a slow initial burn is best as opposed to a blast. The
    assumption here is that the mass of material in the drum (despite MC of
    maybe less than 12%), needs gradual heat (given the substantial insulating
    properties of dry dense wood) well before the stage when pyrolisis can
    begin and be sustained. I’ve done the opposite –high initial heat, quick
    gasification, and then no continuation. There is a lot to discuss here,
    including the use of ‘waste’ heat to raise the temp and reduce MC, in the
    following batch.
  6. By 18:00 the first gas burn had started and by 18:15 the 8 x 8mm holes in the
    base of the drum were all roaring
  7. This was about the 10th trial, and with each the seal on the drum
    lid has become less effective. This photo shows the burn of the escaping
    gases through these leaks. In a totally un-scientific guess I’d suggest
    that at least a litre of gas/second was burning happily through the gaps.
    None of this energy was in any way contributing to the char process. These
    waste gases burnt for 2 hours.

 

 

  1. With all the jets alight I then added bricks to the top of the drum, giving
    better insulation.

  1. By 19:00 the drum was glowing red hot when seen through the gaps in the top
    bricks, except for a small strip down the centre of the top. I dropped
    some glass from a broken bottle in a couple of the gaps, and within
    minutes the glass became malleable.
  2. Around 21:00 the gas burn started to slow down, and by 22:00 the last flame was
    gone.
  3. The front bricks were removed at dawn, and by midday the drum was cool enough
    to be opened without a risk of the char catching alight.

  1. The
    charring was complete, including the tyre rubber, the 2 phone books, and
    dense hardwood as large as 20cm/8” in diameter.
  2. Volume
    loss was in the region of 20% at a guess.

 

It is the energy output that continues to stun me. The
volume of gas that escaped through the poor lid seal was very substantial and
burnt for over 2 hours. In addition, the gas burning under the drum was
obviously far in excess of the volume required to maintain the char process,
just using the red heat of the drum as an indicator. And on top of that was the
vast heat energy given off to the atmosphere despite the attempts to provide
insulation.

 

I’ll continue making batches using this crude system
every weekend, but there’s not a lot more to prove and I now really need to
take the lessons learnt and build a decent drum and kiln. In particular the
effectiveness of the insulation will be a considerable determinant in the efficiency
of the process. I will aim for a castable refractory kiln in a similar shape to
the current brick one, with relatively narrow gaps between the drum and the
refractory except for the “firebox” underneath. It will have two hinged doors
at the front – the upper one allowing the drum to be slid out above the lower
firebox door. A similar upper door also for the rear, and this will also have
an adjustable vent to allow heat to escape rearwards. This would lead into a
second chamber where another drum loaded with wood is waiting its turn in the
queue, being pre-heated at the same time. When one drum has completed the char
process, it will be slid out to cool, the drum in the heat chamber at the rear
is slid in to take its place, the refractory is at high temp already, the gas
jets are lit, doors closed, the third drum is loaded and slid into the warming
chamber….

 

The drums to be fabricated from boiler plate, and
maybe with domed lids and toggle screws to clamp down. Then I need to work out
how to plug in a pipe or hose to vent off excess gas, plus a compressor and a
pressure vessel to store. And that pre-supposes a capacity to record
temperatures inside the drum so that this info can be fed to a controller that
will make decisions when and if to pipe off some gas for storage. Plus a
serious gas burner system under the drum, because I believe we can eliminate
the need for wood fuel and just use some of the stored excess gas. And then
some boiler tube at an upper level through which water can be piped and fed into
a large storage tank as a heat bank, and then into the house and/or a
greenhouse in winter through sub-floor piping, radiators, or a concrete storage
tank under the slab. I don’t have a house at the farm yet or even a greenhouse
much less an electricity supply but that just adds some more interesting
challenges. Its down to time and dollar availability.

 

In the meantime I’m continuing with the garden trials,
and certainly there is visible evidence of improved growth and vigour in the
plots which had the char added. The best is the one that also had some cocopeat
organic matter added, as well as some worm castings. Digging down a few inches
and grabbing a handful gives this sweet-smelling crumbly mix, laden with
organic matter and just seeming to be bursting with goodness. Hardly a
scientific analysis but I’ve been handling and smelling soil for a long time
and this lot is just about good enough to eat.

 

Max H

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